5.10. Removal and engine installation

The manufacturer recommends to take out the power unit (the engine with coupling and a transmission) down. The lift is for this purpose necessary above to lift a forward part of the car. In garage conditions in the absence of the lift the jack, and also strong and rather high support is required to establish on them the raised forward part of the car that will give the chance to take from under it the engine lowered on a floor of garage.

Good advice The engine very heavy therefore we recommend to remove it with the assistant, using the special equipment (the lift, a telfer, etc.).

Prevention At removal and installation of the power unit assembled, having big weight, apply only completely serviceable load-lifting mechanisms calculated on the corresponding loading, and especially carefully supervise correctness and reliability of accession to transport eyes of the engine of cables, a traverse, etc.

It be required to you: keys «on 10», «on 13», пассатижи, a screw-driver with a flat edge.

1. For convenience of work remove a cowl (see. «Removal and cowl installation»).

2. Reduce pressure in a power supply system (see. «Pressure decrease in a power supply system»).

3. Remove the storage battery (see. «Removal and installation of the storage battery»).

4. Merge liquid from cooling system (see. «Replacement of cooling liquid»).

Note For plum disconnect taking-away hose from a radiator branch pipe as openings for plum of cooling liquid in a radiator are not present, and take him aside.

5. If remove the engine for repair, merge oil from an oil case (see. «Oil replacement in the engine and the oil filter»).

6. Disconnect a block from the plug of the traction relay.	7. Unscrew a fastening nut...

8.... also disconnect a wire from a contact bolt of the traction relay.	9. Unscrew a nut and remove from a hairpin a "weight" wire.

10. Disconnect a drive cable from the lever of a drive of switching off of coupling (see. «Replacement of a cable of a drive of switching off of coupling»).	11. Weaken collars of fastening and remove airbringing sleeve (see. «Removal and installation of the air filter»).

12. Disconnect a cable tip from sector of a drive of a butterfly valve, take a cable braid from an arm and take a cable aside (see. «Adjustment and replacement of a cable of a drive of a butterfly valve»).	13. Disconnect blocks of plaits of wires from the sensor of provision of a butterfly valve...

14.... idling sensor...	15.... sensor of temperature and absolute pressure...

16.... phase sensor...	17.... and the sensor of temperature of cooling liquid.

18. Disconnect blocks of plaits of wires from conclusions of nozzles...	19.... conclusions of the coil of ignition...

20.... also take plaits of wires aside.	21. Disconnect blocks of plaits of wires from the sensor of frequency of rotation of a cranked shaft...

22.... from the switch of light of a backing...	23.... from the sensor of speed...

24.... and sensor of pressure of oil.	25. Unscrew a fastening nut...

26.... also disconnect a wire from a contact hairpin of the generator.	27. Unscrew a nut...

28.... also disconnect a wire from a hairpin of a regulator of tension.	29. Weaken a collar of fastening of a parootvodyashchy hose, having compressed its unbent ears, shift a collar on a hose...

30.... also remove a parootvodyashchy hose from a branch pipe of the case of the thermostat.	31. Similarly remove from a branch pipe of the case of the thermostat bringing hose of a radiator of system of cooling of the engine.

32. Weaken a collar of fastening of the hose which is taking away cooling liquid to the radiator of a heater, having compressed its unbent ears, shift a collar on a hose and remove a hose from a thermostat branch pipe.

33. Similarly remove bringing hose of a radiator of a heater from an engine branch pipe.

34. Having hooked a screw-driver, unclench a collar and disconnect a hose of supply of fuel from a fuel stage.	35. Weaken a collar of fastening of a vacuum hose to a receiver, having compressed its unbent ears, shift a collar on a hose...

36.... also disconnect a hose from a receiver.	37. Wring out a clamp of a tip of draft of a choice of transfers...

38.... also disconnect a tip from the lever of a drive of a choice of transfers.	39. Wring out and take a spring clamp from an opening in draft of gear shifting...

40.... also take draft from the gear shifting lever.	41. Remove a belt of a drive of the pump of the hydraulic booster of a steering (see. «Replacement of a belt of a drive of the pump of the hydraulic booster of a steering»).

42. Remove the pump of the hydraulic booster of a steering (see. «Replacement of the pump of the hydraulic booster of a steering»).	43. Remove a belt of a drive of the generator and the conditioner compressor (see. «Replacement of a belt of a drive of the generator and conditioner compressor»).

44. Turn out two bolts of fastening, accurately take aside the compressor of the conditioner and fix it a wire.	45. Remove a reception pipe of system of production of the fulfilled gases (see. «Replacement of a reception pipe»).

46. Remove drives of forward wheels (see. «Removal and installation of drives of forward wheels»).

Note Drives of forward wheels can be not disconnected from a transmission. In this case fix the drives disconnected from naves on the power unit in any available way (for example, adhere a wire).

47. Fix slings of the load-lifting mechanism for a lobby...	48.... and back transport eyes also pull slings.

49. Establish under the engine a reliable support.

50. Turn out three bolts of fastening of the right forward arm of the power unit...	51.... and one bolt of fastening of the right back arm of the power unit to a support.

52. Remove a cross-piece of a forward suspension bracket (see. «Removal and installation of a cross-piece of a forward suspension bracket»).

53. Turn out two bolts of fastening of a forward pillow of the power unit to the forward amplifier of a body.	54. Turn out on three bolts from each party of fastening of the forward amplifier and remove it.

55. Once again check, whether all wires, hoses and hinged knots are disconnected from the power unit.

56. Clean a support from under the engine and lower the power unit down on a floor.

57. Will hang out a forward part of the car (lift the car on the lift) on height, sufficient for extraction from under the car of the power unit, and establish under a body reliable support.

58. Take the power unit from under the car.

59. Establish the engine, and also all removed knots and details in sequence, return to removal, taking into account the following:

– before installation of the power unit clear a tap of a rust carving openings of fastening of its support;

– laying of an inlet pipe surely replace new;

– at connection of wires and pipelines carefully watch correctness of their arrangement in a motor compartment, without allowing contact with heating-up and moving elements of the power unit.

After installation of the engine execute the following.

1. Fill in oil in the engine (see. «Oil replacement in the engine and the oil filter»).

2. Fill in cooling liquid (see. «Replacement of cooling liquid»).

3. Adjust a drive of management of a transmission (see. «Adjustment of a drive of management by a transmission»).

4. Start up the engine and check, whether there are no leakages of fuel, oil and cooling liquid. Check pressure of oil. Listen to the engine: it should work exactly, without extraneous noise and knocks.